richardtenggren richardtenggren said:
Don't want to rub salt in the wounds, but why wasn't a full-length beam ordered from the beginning?
Feels like you'll now have to spend quite a bit of money instead of consulting a structural engineer before you started? :(

The problem is likely ensuring the load the bricks under the rail can bear, but couldn't you possibly trace in VKR/KKR on the sides of the window opening or maybe cast a standing pillar?
We probably assessed that it would be very difficult to fit a 12m glulam beam. It was that long initially but we cut it. But even if it hadn't been cut, the loads would have been only partially reduced, not solving the problem.
I have had a structural engineer involved from time to time, but they often lack understanding of older constructions. Additionally, they can't guarantee any calculations on older masonry. However, I have now managed the loads from the glulam beam by having KKR supports manufactured, which are arriving next week. But right now I am considering the loads from the roof trusses. They arise regardless of how I handle the glulam beam.
 
The problem with the tracks is that they are too short. The shear cracks (diagonal zig-zag shaped) are evidence that the tracks have not been able to bear the truss loads, as clearly seen in the image below. The radical solution is to replace the tracks with longer steel beams and to rebuild the wall. Since the masonry is done with alternating stretcher and header courses, this is not entirely simple.

A brick wall with noticeable shear cracks and a window; evidence of structural issues with the rail being too short to support roof loads.
 
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Gabsson
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K
Tear down two layers of stone above the window, mill vertical grooves on each side of the windows and remove the stone. Place two iron pillars in the grooves and lay a heabalk on top. Mesh and plaster the entire wall.
 
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Gabsson
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K Kortling said:
Tear down two layers of stone above the window, cut vertical grooves on either side of the windows and remove the stone. Place two iron pillars in the grooves and put a HEA beam on top. Mesh and plaster the entire wall.
Thanks for the input. I'll think about solutions for a few days now. I'm posting two pictures of the brick wall – the long side, so you can see the whole picture. Previously, there was a wooden beam on which the rafters rested. It seems like a fairly good solution to distribute the load. Note that there have been massive settlements in the ground, which has also affected the cracking in the walls. I'm posting a picture of that too, i.e., before the base was cast, so keep that in mind. Brick wall with significant cracking and windows. Ceiling beams exposed. Plastic ventilation pipe visible. Foundation area shows signs of subsidence before footing installation. Brick wall with cracks in a renovation project, exposed ceiling beams, a ladder, and gravel floor, indicating structural issues and ground settlement effects. Close-up of rocky ground with loose soil and large stones, showing uneven terrain before foundation work, highlighting soil settling issues. Cracked brick foundation with exposed rebar and gravel, illustrating ground subsidence effects before stabilizing the wall with a new footing.
 

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What kind of "house" are you working on? It looks like it's moved in all sorts of directions. Do you have any pictures of the exterior to show? What was this before you "sank your teeth into it"?
 
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Gabsson
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R roli said:
What kind of "house" are you working on? It looks like it has shifted in every possible direction. Do you have any pictures of the exterior to show? What was this before you "sank your teeth into it"?
Old garage/workshop from around 1935 that is a complementary building to our permanent house. It has been used for several decades as an industrial workshop with vehicles and other heavy equipment. There was an old oil pit under the floor consisting of a concrete pit 2×2×2m! It is obvious they only built for it to last a generation, on the other hand, despite the ground settlements, it has still held up decently. See attached pictures of the exterior. It is quite newly painted, but by previous owners. Old garage with red roof and white paint, surrounded by greenery and flowers. Gravel path in front, blue sky above.
 
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BigR
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To relieve the trusses on the longitudinal side wall where I have two large windows (1.8 m wide), a small window (0.8 m wide), and a door 0.8 m wide. All windows and doors will be replaced for info. See the picture above of how it looks from the outside.

I'm currently considering these 4 different solutions. See below;

Option 1: Leg support recessed in the wall.
Exterior wall showing a large window with supportive beams and structural details for potential renovation solutions. Brickwork visible, with annotations.

Option 2: Leg support that relieves a new rail. Simpler than option 1.
Old brick wall with a window, highlighted with proposed structural support options for replacing window rails, using metal plates and beams for reinforcement.

Option 3: Remove old rail and replace with a longer beam.
Exterior brick wall with window, featuring a red highlighted rail. Text on the right discusses a UPE80 beam reinforcement plan above the window.

Option 4: Remove the row of running stone and insert a long beam. Keep the old rail. This is how it's done on other windows but with a wooden beam to even out the load...
Old brick wall with a window in the center; red line indicating beam placement above, wooden beams and exposed structure visible inside a renovation project.

Ponder on this a bit, have I missed any alternatives?
 
A crucial question is how you want the wall to look when it's finished. If you want to retain as much of the brick character as possible, then option 4 is probably the way to go.
 
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Gabsson
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J justusandersson said:
A crucial question is how you want the wall to look when it's finished. If you want to preserve as much of the masonry character as possible, then option 4 is probably the way to go.
I would have wanted just this part (about 6 meters, up to the partition wall) brick-cleaned with new nice joints if it's technically possible considering the loads. Other walls will be meshed and plastered regardless.
 
It is possible, but you need an experienced mason. They are in short supply today.
 
J justusandersson said:
It is possible, but you need an experienced mason. They are scarce today.
It will be me doing the masonry :-) Masonry in the sense of laying new joints with a joint trowel/pin.
 
Some steel beams in place to relieve the glulam beam. One more relief remains on the long window. I probably won't do anything for the small window, hoping it can handle 9.5 kN.

Steel beams installed to support a glulam beam in a renovation project, with tools and ladders visible in a partially built room. Steel beams installed to support a glulam beam in a renovation project. Visible are construction lights and a partially exposed brick wall. Steel beams installed to support a glulam beam in a renovation project, with a partially demolished wall and a small window in the background.
 
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LoweW
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Now secured with chemical anchor. Very satisfied! Steel beams anchored with chemical anchors in a partially renovated room, showing exposed walls and gravel flooring. Steel beams anchored with chemical anchors in a partially renovated room, showing exposed walls and gravel flooring. Renovation site with steel support beams anchored in concrete, securing the wooden ceiling.
 
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MultiMan
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I take the opportunity to ask you about a completely different subject. How on earth do you assess the condition of roofing felt? Since I'm going to insulate the roof internally with cellulose, I won't be able to inspect the sheathing from the inside in the future.

I've taken some pictures of the roofing felt at the downpipes. It's quite stiff and dry but appears intact as far as I can see. I cut off a small piece and if you bend it, it snaps. I understand it's had its best days, but I'd really prefer to wait with the roof for a few more years... I can add that I haven't seen ongoing moisture spots in recent weeks despite quite a bit of rain... Red metal roof on a small house surrounded by greenery, with a chimney and adjacent neighboring buildings in the background. Close-up of weathered roofing felt near a gutter area, showing dry, cracked texture, and slight damage. Used for assessing roof condition. Close-up of old roofing felt with visible cracking and dryness, photographed near gutters. The felt appears stiff and brittle, suggesting wear over time. Old, cracked roofing felt near gutter with visible wear and some dry texture; wood surface above shows signs of aging and weathering.
 
Update. Cellplast S100. 100-250mm thick.
 
  • Room under renovation with gravel floor, exposed walls, and columns. Two construction workers discussing near a doorway.
  • Insulation boards labeled "Jackopor Isolasjon" inside a partially renovated room with exposed brick and wooden beams, indicating renovation work.
  • Renovation site with exposed beams, concrete floor, and stacks of insulation foam panels (Cellplast S100) 100-250mm thick in a work area.
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