38,360 views ·
360 replies
38k views
360 replies
Load-bearing capacity of aluminum L-beam
Thinking a little...
I actually don't think such an extreme beam is needed. As I understand it, the beam on the long side will only be loaded during the opening and closing moment. That is, no snow load, no dance party on the deck, etc. The deck should only support itself and the extra water wood and plastic absorb over time. Which, in turn, can be quite a lot.
I would start by weighing the middle of the long side to see what kind of weights we're dealing with. Weighed with a classic lever scale in the form of a bar, wooden beam, or similar. My 100kg on one end, the wooden deck on the other.
Or whatever you have access to.
Then in with a lighter but heavily pre-tensioned beam that keeps everything straight when the weight is applied.
But then the problem might be that the long side stands like a spring bow when it's dry and light?
That probably doesn't look very fun either...
Or a thick wire attached to the top ends of the long side beam and the bottom in the middle, like a low wide V so you can adjust the sag with a turnbuckle. But maybe that would mean constant adjusting whenever it rains or dries?
Maybe a thick beam is good after all
Slightly pre-tensioned...
I actually don't think such an extreme beam is needed. As I understand it, the beam on the long side will only be loaded during the opening and closing moment. That is, no snow load, no dance party on the deck, etc. The deck should only support itself and the extra water wood and plastic absorb over time. Which, in turn, can be quite a lot.
I would start by weighing the middle of the long side to see what kind of weights we're dealing with. Weighed with a classic lever scale in the form of a bar, wooden beam, or similar. My 100kg on one end, the wooden deck on the other.
Or whatever you have access to.
Then in with a lighter but heavily pre-tensioned beam that keeps everything straight when the weight is applied.
But then the problem might be that the long side stands like a spring bow when it's dry and light?
That probably doesn't look very fun either...
Or a thick wire attached to the top ends of the long side beam and the bottom in the middle, like a low wide V so you can adjust the sag with a turnbuckle. But maybe that would mean constant adjusting whenever it rains or dries?
Maybe a thick beam is good after all
Slightly pre-tensioned...
Perhaps others have responded in the topic with good advice _ I don't believe his drinking beer helps. Such a construction needs to be stiffened with some form of pre-tensioning or a type of diagonal cable arrangement that can be tensioned with turnbuckles and adjusted over the years.Bernieberg said:
Below you see the formula for the deflection of a beam supported on two supports with a distributed load (formula at the bottom).
Q = total load [N]
l (small L) = length [mm]
E = material's modulus of elasticity [MPa]
I (capital i) = moment of inertia of the cross-section [mm^4]
[image]
With units above, the deflection is obtained in [mm]
Steel has E = 200,000 MPa and aluminum has E = 70,000 MPa.
You can get assistance with the moment of inertia on this site:
[link]
Enter dimensions in [mm]. Use I_x.
Example: Box profile of steel with thickness 3 and inner dimensions 45x195 with length 8400 mm and 500 kg distributed load:
deflection = 5/384 x 500 x 9.81 x 8400^3 / (200000 x 6706773) = 28 mm
Now it's time to open a Friday beer and start calculating![]()
I don't believe solely bolting an aluminum beam to untreated wood will help. It will just follow the wood. You need a rolled version like a leaf spring.
I read it's for pool cover and that's lucky because I imagine if there are kids around, they could fall over the pipe sections sticking up for the ladder mounting. But an adult could also trip and get one of those pipes in themselves if unlucky. Perhaps consider the pinching risk when the entire block goes under the upper plane. Make sure children don't play with the start button by themselves.
I think we have come to a good solution now. I will use steel beams and 3 mm steel plates on the load-bearing beams. (Switching to 170*45 from 120*45)S SiggeFyrst said:Perhaps others have replied with good advice _ I don't believe his beer drinking helps. Such a construction needs to be reinforced with some kind of tensioning or like being able to pull a cable connection in a cross pattern (diagonally) that can be tensioned with turnbuckles and adjusted over the years.
I don't believe just bolting an aluminum beam to untreated wood will help. It will just follow the wood. You need a rolled variant like a leaf spring.
I read that it's pool protection and that's lucky because I imagine if there are kids in the area, they could fall over the pipe fittings sticking up for the ladder's assembly. But an adult can also trip and get such a pipe in themself if unlucky. Maybe one should consider the risk of pinching when the entire block goes under the upper plane. Make sure that children don't play with the start button themselves.
We have also tested with steel wire, but unfortunately, that didn't work either. I forgot to mention that earlier…
Regarding the ladder, all pool ladders are mounted in the same way. I've actually never heard of such an accident, but there must be a first time for everything. We'll solve this regardless when we replace the liner as we build a staircase in the pool simultaneously.
Regarding pinching risk for children, it's minimal. Partly because the opening and closing are managed via a mobile app. Also, the motor has built-in protection that causes it to bounce with an emergency stop if something gets in the way. And finally, there are two open passages for escape (actually for the cat, but an adult can easily fit through).
Hello again! I'm working on taking exact measurements for the beam order. I'm counting on a 35 mm raised beam.Bernieberg said:
Livförstyvning eller livavstyvning are plates that are welded in to support the web laterally. Like triangles that connect the web and the flange. If parts being compressed are too slender they might buckle out, break, instead of taking up the compression load. It is often illustrated by standing a ruler or something upright and pressing on it; at a certain load, it buckles out and bends significantly.
But... When weight is applied to the beam, it will bend down. Won't that make the beam longer? It should be pushed out to the sides and then push away the short sides?
Renovator
· Kalmar län
· 2 596 posts
Great to see you're backHuggedugge1 said:
With that said, let's move on to your question. As an analogy, we can think of a bow that is drawn by 35 mm and where the string is 8 m long. If I hit the calculator right, the bow's curvature radius is then 228 m and the arc length becomes 8.00041 m. So a difference of less than a millimeter.
To get a feel for it, you can also compare it to a folding ruler, which can sometimes be a bit wobbly and bend a bit when measuring, for example, on a ceiling. A 35 mm deflection on an 8 m beam can be likened to a 2 m folding ruler that bends 9 mm. If you measure like that and then lay the folding ruler flat on the board and saw, the board usually doesn't end up noticeably too long
Sure, I'm on it!!!
Hard to find anyone who knows this better than you and the others who have contributed! Extremely grateful for all the help! 
And thanks for the clarification! I'm using exact measurements for the balken.
And thanks for the clarification! I'm using exact measurements for the balken.
Well… A bit of a problem. Bought a capped steel beam as advised. Haven't laid the decking yet but doubt it will sag. Also added 7 pieces of 3mm bent plates as support in the structure.
but… it seems like the short sides are sagging despite the increased number of wheels. The last half meter is sagging so the beam hits the track. Or the wheel mounting is bending.
We will fix it tomorrow/today Sunday so let me get back to you.
but… it seems like the short sides are sagging despite the increased number of wheels. The last half meter is sagging so the beam hits the track. Or the wheel mounting is bending.
We will fix it tomorrow/today Sunday so let me get back to you.
As it should be….
a huge THANK YOU for all the dedication in this crazy project. In the end, everything seems to work!
Plainly, I replaced everything except the decking. From 120*45 to 170*45. Reinforced with 6 pieces of 3 mm steel plates 170*45, so the deck is completely stiff.
Also added an over-height steel beam in the section that extends over the pool. Length 833 cm. Inner dimension 195 mm high, edge of 45 mm and 70 mm respectively, which the deck's support rests on. Material thickness 12 mm. Over-height 50 mm. Sags absolutely nada, so over-heightening the beam is debatable.. Can easily invite 20 people for a Shottis festival on the deck. (Though probably won't happen…) Regardless - I am incredibly super satisfied!
Also replaced the 7 cm foam with 5 cm. The old one hasn't absorbed any water at all.
Opens and closes with app and remote control, which was my goal.
Once again - a huge thank you for all the help! You know who you are!
a huge THANK YOU for all the dedication in this crazy project. In the end, everything seems to work!
Plainly, I replaced everything except the decking. From 120*45 to 170*45. Reinforced with 6 pieces of 3 mm steel plates 170*45, so the deck is completely stiff.
Also added an over-height steel beam in the section that extends over the pool. Length 833 cm. Inner dimension 195 mm high, edge of 45 mm and 70 mm respectively, which the deck's support rests on. Material thickness 12 mm. Over-height 50 mm. Sags absolutely nada, so over-heightening the beam is debatable.. Can easily invite 20 people for a Shottis festival on the deck. (Though probably won't happen…) Regardless - I am incredibly super satisfied!
Also replaced the 7 cm foam with 5 cm. The old one hasn't absorbed any water at all.
Opens and closes with app and remote control, which was my goal.
Once again - a huge thank you for all the help! You know who you are!
Renovator
· Kalmar län
· 2 596 posts
Wow, how fun that it worksHuggedugge1 said:
As it should be….
a huge THANK YOU for all the dedication to this crazy project. Everything seems to be working in the end!
Bluntly, I replaced everything except the decking. From 120*45 to 170*45. Reinforced with 6 pcs 3 mm steel plates 170*45 so the deck is completely rigid.
I also added an elevated steel beam in the section that extends over the pool. Length 833 cm. Inner dimensions 195 mm high, edge of 45 mm and 70 mm on which the bearing layer for the decking rests. Material thickness 12 mm. Elevation 50 mm. Doesn’t sag at all so elevating the beam is, well, you know.. I can easily invite 20 people for a Shottis festival on the deck. (Though that’s unlikely to happen…) Regardless - I am incredibly super satisfied!
I also replaced the 7 cm Styrofoam with 5 cm. The old one hasn’t absorbed any water whatsoever.
Opens and closes with app and remote control which was my goal.
Once again - a super big thanks for all the help! You know who you are!
That elevation probably isn’t a bad idea given the small allowable deflection and the splendor gets heavier when the decking is wet. Looks straight and nice on the video anyway.
Sit on the lid with an umbrella drink and enjoy the summer
Great!Huggedugge1 said:
As it should be….
a huge THANK YOU for all the involvement in this idiotic project. In the end, everything seems to work!
Bluntly, I replaced everything except the decking boards. From 120*45 to 170*45. Reinforced with 6 pcs 3 mm steel plates 170*45, so the deck is completely rigid.
Also added an elevated steel beam in the part that extends over the pool. Length 833 cm. Inner dimensions 195 mm high, edge of 45 mm and 70 mm which the decking boards rest on. Material thickness 12 mm. Overheight 50 mm. Absolutely no sagging, so elevating the beam is anyone's guess. I could easily invite 20 people for a Shottis festival on the deck. (Though that's unlikely to happen...) Regardless - I am incredibly super satisfied!
Also replaced the 7 cm polystyrene with 5 cm. The old one hasn't absorbed any water at all.
Opens and closes with app and remote control, which was my goal.
Once again - a huge thank you for all the help! You know who you are!
With all my heart! Super thanks! ❤️Bernieberg said:
Wow, how fun that it worksAwesome project and I'm impressed that you didn't give up. Back in February, I would probably have ordered a truckload of gravel and filled everything in.
That superelevation is probably not a bad idea since there was such a small allowed deflection and the structure gets heavier when the planking is wet. It looks straight and nice in the video anyway.
Sit on the lid with an umbrella drink and enjoy the summer![]()





