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10 replies
3k views
10 replies
Level an uneven concrete countertop
Hi Pro's,
For the first time, I've attempted to cast a concrete countertop that I plan to use for a kitchen island.
I have now cast it by building a frame with batten on a plywood board and filled it with 4 bags of fine concrete and reinforcement in the middle layer. I mixed it with maximum water (3L water/25kg bag) and whisked well (about 15 minutes and let it stand and then whisked for another 5 minutes).
Immediately after casting, I smoothed over the top surface, which becomes the underside of the countertop, and tapped the underside with a rubber mallet for about 30 minutes.
Now that I removed the slab, there are a lot of holes in the surface, and I was so damn disappointed that it turned out so poorly.
What is the best way to patch this before I wet sand and seal it?
For the first time, I've attempted to cast a concrete countertop that I plan to use for a kitchen island.
I have now cast it by building a frame with batten on a plywood board and filled it with 4 bags of fine concrete and reinforcement in the middle layer. I mixed it with maximum water (3L water/25kg bag) and whisked well (about 15 minutes and let it stand and then whisked for another 5 minutes).
Immediately after casting, I smoothed over the top surface, which becomes the underside of the countertop, and tapped the underside with a rubber mallet for about 30 minutes.
Now that I removed the slab, there are a lot of holes in the surface, and I was so damn disappointed that it turned out so poorly.
What is the best way to patch this before I wet sand and seal it?
Tapping with a hammer is not enough - I learned that the "hard way." A hammer drill with a steel rod that can be used as a concrete vibrator is probably better. Our slab is used for a garden table so a slightly rough surface with small "air bubble holes" doesn't matter much. However, I evened out the surface using a diamond grinding disc on an angle grinder. It might be possible to use floor leveling compound to fill the holes, but it probably won't be as durable as the surrounding concrete...
The solution is spelled expanderbetong. So not the solution for your already cast slab but for the next one.
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