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I usually use the reciprocating saw with a good metal blade, nut on each side of the cut. Not as fast as the angle grinder, but faster than a hacksaw.

And to speed up the screwing, I clamp the nuts in the vise and attach the threaded rod in the screwdriver.
 
I tilt the rod 60 degrees (almost vertical) and grind with the belt sander while rotating the rod. Works well with the angle grinder too if you secure it.

Protte
 
So, forget about nuts and threading files, hacksaws, and all other files.

Cut it off with the angle grinder and then lay the grinder with the disc facing up and spin the threaded rod a bit quickly and it's Done!

Surely cut and sanded several hundred rods this way.
 
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prototypen
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L Lutte said:
Cut off with the grinder and then lay the grinder down with the disc facing up and spin the threaded rod
Is the grinder the cutting disc?
Do you mean that you should grind the end of the threaded rod at an angle against the side of the cutting disc?
 
One should naturally have a grinding disc. But it's really just a little grinding involved, so it's possible to cheat if you don't have a thin disc.
 
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jagheteray
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T Thomas_Blekinge said:
Rondell is the cutting disc?
Do you mean that you should grind the end of the threaded rod at an angle against the side of the cutting disc?
Rondell is just another word for angle grinder.

Went out to the garage and made a little film.
 
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johol545 and 3 others
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Cutting hundreds of gang bars a week, doing almost like in the movie, but grind from the bar and turn counterclockwise. Have never changed to a grinding disc, use the same disc as I cut with. Learned it in workshop school 40 years ago, and have never failed. An angle grinder with a cutting disc and a threaded rod on a wooden surface, used for cutting metal rods.
 
L
Bad and dangerous method. Using the bench grinder for this. You should never grind on the side of a grinding wheel that is not intended for this. The wheel can explode.
You should never place an angle grinder on the floor and hold it with one hand. You could slip.
If you don't have a bench grinder, you should screw on a nut from the other side. And then fasten everything in a vice. And then a regular file. Alternatively, an angle grinder with a disc for grinding on the side.
 
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Bernieberg and 1 other
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Isakare Isakare said:
Cutting hundreds of gang bars a week
What kind of job is that?
 
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Nyfniken
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T Thomas_Blekinge said:
What kind of job is it?
Installation of doors and gates in Paroc walls (sheet with foam or insulation in between)
 
Krilleman
If you cut a lot of threaded rods in a week, you'd probably buy a threaded rod cutter anyway, right?!
 
You can do it in two ways, one is to simply cut with an angle grinder and then make a small chamfer on the end all around, then just thread on a nut. Sometimes you need to use a wrench for leverage the first time you thread it on. I've done it this way with stainless threaded rods every day at work for several years, works excellently.

The second option is to thread nuts onto where you are roughly going to cut, then do the same but remove the nut, voilà the thread is fixed.
 
The easiest way is to put a nut on the side that should remain, when you have cut away what you want, you unscrew it, so you get the threads nice again(y)
 
Chaly
I use the bench grinder if I have access to it. Otherwise, the angle grinder. But I've been tempted to buy a variant of this:

 
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fredand44 and 1 other
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