Hi, writing here for the first time.
I am renovating the hallway and want to have underfloor heating + tiles.
The current floor consists of a concrete slab, 70 mm joists and fiberglass, 25 mm tongue-and-groove wood, thin masonite, and thin laminate.
There is an unfinished basement under the slab that stays around 13°C in the winter.

I have concluded that it must be cleared down to the concrete and built up to reach the level of the current floor and make space for underfloor heating, tiles, and reinforced self-leveling compound.

The question is, am I making a mistake if I cast 50 mm lightweight concrete boards on the concrete floor, followed by a reinforcing mesh, electric heating cables, self-leveling compound, etc.?
The idea is that it should insulate a bit against the basement, not weigh too much around 500 kg, and be as cheap as possible?
 
Base cast with EPS concrete. Light and insulating. Then self-leveling compound with heat + tiles.
 
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L largab said:
Cast the base with EPS concrete. Light and insulating. Then self-leveling compound with heating + tiles.
Had planned to cast the tiles with EPS concrete. Is it easier and cheaper to cast only EPS concrete? The concrete slab needs to be 60mm in total. Then 40mm self-leveling compound + adhesive + tiles.
 
H Hankr said:
Had planned to cast the slabs with eps concrete. Is it easier and cheaper to cast only eps concrete? The concrete cake needs to be 60mm in total. Then 40mm self-leveling compound + adhesive + tiles
You'll need to calculate that. Eps concrete costs a bit. Another option is to glue 50-60 mm eps insulation with self-leveling adhesive at the bottom for better insulation and cheap filling. Then self-level with fiber-reinforced self-leveling compound including heating cable on top of that.
 
L largab said:
You have to calculate that. Eps concrete costs a bit. Another option is to glue 50-60 mm eps insulation with tile adhesive at the bottom as better insulation and cheap fill. Then self-level with fiber self-leveling compound including heating cable on top of it.
The area is 10m2 and I have calculated the cost to 5000 with concrete, lightweight concrete boards, and reinforcement. Can eps withstand being walked on/laying tiles?
 
H Hankr said:
The surface is 10m2 and I calculated the cost to 5000 with concrete, aerated concrete panels, and reinforcement. Can EPS withstand being walked on/laying tiles?
Yes. If you have a layer of self-leveling compound on top, it distributes the pressure. It's probably achievable even with the simplest EPS blocks. In the laundry room, I have tiles glued directly on EPS, but it's probably slightly harder EPS. LK floor heating has systems with EPS panels. Check them out...
 
It is not possible to glue anything with EPS, it doesn't have the right consistency. You have to level with EPS for it to be possible to lay tiles.
 
Why not use ground insulation boards like the ones used under houses? They are very strong and easy to cut and work with. I have a floor at home made this way. On top of this, there are a few cm of concrete with a reinforcing mesh in it, and on top of that, tiles.
 
It is therefore possible to lay EPS insulation (polystyrene) boards directly on the floor and place mesh, heating coils, and self-leveling compound all in one go.
 
H Hankr said:
It is possible to lay EPS insulation (polystyrene) boards directly on the floor, and then lay mesh, heating cables, and self-leveling compound all in one go
But that's probably not a construction that any manufacturer supports...
Cast with EPS concrete and self-level at least 20mm, then lay tiles.
If you absolutely want boards at the bottom, then cast with concrete or screed.
 
I would glue the eps to the concrete first.
Clean, primer, flexible adhesive, eps board, weights on top, cure.
Then continue with reinforcement mesh, heating cable, fiber self-leveling compound.
 
The advantage of plastic boards is that they insulate much better than EPS concrete.
Otherwise, I would probably have chosen EPS concrete, but now the space for insulation is minimal...
 
L largab said:
I would glue the EPS to the concrete separately first. Clean, primer, tile adhesive, EPS board, weights on top, cure. Then continue with rebar mesh, heating cable, fiber self-leveling compound
That looks interesting. Does tile adhesive work as glue in this case? Do you need to secure the foam insulation to prevent it from floating up during the second leveling? The electric cable holds a max of 70C. Do you need spacers or similar so it doesn't rest against the foam insulation?
 
Can't answer all your questions but they do float. When you glue them with something suitable, to get them snug against the concrete, you just place stones on the sheets.
That's what I did and it turned out great.
 
If you use the right type of EPS concrete, it almost has as good a lambda value as expanded polystyrene boards. If the boards are attached correctly, it's not an inferior construction, just more cumbersome.
 
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